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How
to use the Steering Head Locknut Tool |
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from page 3 |
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Step
24
Install both forks and handle bars in the triple clamps and temporarily
tighten the lower triple clamp bolts. Don't tighten the bolts too
much.
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Step
25
Tighten the steering stem head nut to 65 lb-ft (90 N-m, 9.0 kgf-m)
using a 36 mm socket.. |
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| Step
26
Set the height of upper surface of fork tube from the upper surface
of the upper triple clamp to your liking. Height recommended by factory
service manual is 4.0 mm. However, we set it to 10 mm on our bike
to quicken steering response. Tighten the lower triple clamp bolts
to 16.5 lb-ft (23 N-m, 2.3 kgf-m) and recheck the surface height of
the fork tube. Tighten the upper triple clamp bolts to 16.5 lb-ft
(23 N-m, 2.3 kgf-m). Set handlebars by tightening their set bolts
to 7.0 lb-ft (10 N-m, 1.0 kgf-m). Tighten the handlebar clamp bolts
to 16.5 lb-ft (23 N-m, 2.3 kgf-m). |
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Step
27
Install the steering damper and tighten the bolt and nut to 16.5 lb-ft
(23 N-m, 2.3 kgf-m). |
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| Step
28
Install the front wheel and hand-tighten the front axle temporarily. |
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Step
29
Install both front brake calipers and tighten their mounting bolts
to 18.1 lb-ft (25 N-m, 2.5 kgf-m). Tighten the front axle to 72.5
lb-ft (100 N-m, 10.0 kgf-m). Before tightening the two axle pinch
bolts on the right fork leg, remove the ceiling tie-downs, remove
the front stand, put the front wheel on the ground, apply front
brake and move front forks up and down 4 or 5 times by applying
pressure on the handle bars Tighten the two axle pinch bolts to
16.5 lb-ft (23 N-m, 2.3 kgf-m). |
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Step
30
Install the ram air ducts, fuse box and bodywork.
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